Bead Wear Detection

Hello,

Dashboard

Grinding-media wear across the production line · 6 bead mills · last 90 days.

Bead wear ranking

Every machine on the line, most worn first — prioritize the top of the list. Select a machine to open its details below. 1 machine needs attention.

MachineWearBeads to addETA refill
1

MasterRefiner

Chocolate refining mill

10.2%

84.0 kgnow
2

Alpha

Alpha modular platform

6.0%

4.4 kg~31 d
3

Discus

Discus grinding system

4.1%

1.7 kg~16 d
4

LMZ

Horizontal circulation mill

3.6%

5.4 kg~20 d
5

Neos

Neos grinding system

3.4%

42.3 kg~31 d
6

Zeta

Zeta grinding system

2.1%

3.8 kg~25 d
Wear is the share of the nominal bead charge already ground away; bars run on a 0–20% scale.
MasterRefiner
Chocolate refining mill

Chocolate line 1

Bead

SteelBeads Q · 2.00 mm

Bulk density

4.8 kg/l

Net bead volume

200 l

Warning

Now

fill below 77%
Critical

~44

days

to 68% fill · at the 30-day pace
Bead wear
kg
Current fill

76.3%

732.0 kg
Nominal fill

85.0%

816.0 kg
Wear

10.2%

84.0 kg to add
Bead wear over time · last 90 days
Evaluation power over time
Beads added per refill · 1 refill
Bead wear per ton · last 90 days58 g/t average · 7-day rolling · tons from Performance Tracking